Everything You Need to Know About Letterhead Printing
No jargon, no confusion-just a straightforward guide to printing professional letterheads for your business. Learn about paper weights (20-28lb explained simply), standard 8.5x11 size, smooth vs. linen textures, and what actually makes letterheads look good. Plus real pricing so you know exactly what you'll pay.
Why Letterheads Still Matter (Yes, Even in 2026)
Let's start with the obvious question: do you really need printed letterheads when you could just add your logo to a Word document?
The honest answer is-it depends on your business. If you're emailing clients, digital letterheads work fine. But if you're sending proposals, contracts, invoices, or any physical documents? Professionally printed letterheads make a difference.
Think about it: when you receive a package with a handwritten label versus professionally printed shipping, which one feels more legitimate? Same principle applies to business correspondence. Printed letterheads signal that you're an established business, not someone working from their kitchen table (even if you are).
Here's what letterheads do for your business:
- Build trust instantly. Clients see professional letterhead and assume you're a real, established business.
- Reinforce your brand. Every piece of mail becomes a marketing touchpoint.
- Look consistent. Digital looks cheap sometimes. Printed letterhead always looks intentional.
- Stand out from competitors. Most small businesses use blank paper. You won't.
Plus, letterheads are surprisingly affordable-we're talking $0.15-0.50 per sheet for standard orders. That's less than the cost of a decent envelope.
Understanding Paper Weights (In Plain English)
This is where most people get confused. Paper weight is measured in pounds (lb), but what does that actually mean?
Here's the simple version: the number tells you how much 500 sheets (a ream) of that paper weighs. Higher numbers = thicker, heavier paper. That's it.
For letterheads, you have three main options:
This is regular copy paper weight-what's probably in your office printer right now. Perfectly fine for everyday business letters and internal documents. Economical and laser printer-friendly.
- Best for: High-volume mailings
- Feels like: Standard printer paper
- Cost: Lowest option
Slightly thicker than standard paper-feels substantial without being stiff. This is what most businesses use for client-facing correspondence. Professional feel at reasonable cost.
- Best for: Client letters, proposals
- Feels like: Nice quality, noticeable upgrade
- Cost: Middle ground
Noticeably thicker and more luxurious. Makes an impression when you hand someone a document. Great for high-end services, legal firms, or when you want to look extra professional.
- Best for: Luxury brands, legal docs
- Feels like: Expensive, premium quality
- Cost: Highest, but worth it for impact
? Simple Rule for Choosing Weight
Use 20lb for internal stuff and high-volume mailings. Use 24lb for anything going to clients (this is the default for most businesses). Use 28lb only when you really want to impress or match upscale branding.
Smooth vs. Linen Finish (And Why It Matters)
Besides weight, paper has texture. The two main options are smooth and linen:
Smooth Finish
Clean, flat surface with no texture. This is what most people think of as "regular paper." Smooth finish works great for:
- Documents with lots of text (readability is excellent)
- When you're printing in-house on your laser printer
- Modern, minimalist designs
- Budget-conscious orders
Linen Finish
Has a subtle crosshatch texture-looks and feels more expensive. Think of high-end resume paper. Linen finish is perfect for:
- Professional services (law firms, consultants, accountants)
- When you want a premium feel
- Traditional, established businesses
- Special occasions or formal correspondence
Real talk: Linen costs about 15-25% more than smooth. Is it worth it? Depends on your business. A boutique consulting firm? Probably yes. A local plumbing company? Probably not necessary.
Standard Size: Why 8.5x11 is the Only Size You Need
Good news: you don't need to overthink this. In the United States, letterhead comes in one standard size: 8.5 inches x 11 inches (standard letter size).
Why this size?
- Fits standard #10 business envelopes perfectly
- Works in every office printer and copier
- Compatible with standard filing systems
- Everyone expects it, so it looks normal
There are other sizes (A4 for international business, legal size for legal documents), but unless you have a specific reason, stick with 8.5x11. Don't overcomplicate things.
What Actually Goes on a Letterhead?
Keep it simple. Every letterhead needs:
At the top (header):
- Your company logo
- Company name (if not obvious from logo)
- Tagline or slogan (optional, only if brief)
At the bottom (footer):
- Mailing address
- Phone number
- Email address
- Website URL
- Social media handles (optional, only if relevant)
That's it. Don't overthink this.
Common Mistakes to Avoid
Don't crowd the page. You need blank space for the actual letter content. Keep header to top 1.5-2 inches, footer to bottom 0.75-1 inch. Don't use 47 fonts. Stick to your existing brand fonts. Two fonts maximum. Don't make everything huge. Your logo doesn't need to be 4 inches tall. Subtle and professional beats loud and obnoxious.
Real Pricing (No Hidden Surprises)
Here's what you'll actually pay for letterhead printing in 2026:
Standard 8.5x11 on 24lb Smooth Paper:
- 100 sheets: $0.75-0.95 each
- 250 sheets: $0.45-0.60 each
- 500 sheets: $0.30-0.40 each
- 1,000 sheets: $0.20-0.30 each
- 2,500+ sheets: $0.15-0.25 each
Premium 28lb Linen Paper:
- 100 sheets: $1.20-1.50 each
- 250 sheets: $0.75-0.95 each
- 500 sheets: $0.50-0.65 each
- 1,000 sheets: $0.35-0.45 each
Most small businesses order 250-500 sheets, which lasts 6-12 months depending on usage.
Need Letterheads for Your Business?
Get a custom quote on professional letterheads. We'll help you choose the right paper and design.
Call 512-573-1977Can You Print Letterheads on Your Office Printer?
Yes, but there's a catch.
Most office laser printers can handle 20-24lb paper without issues. The 28lb premium paper sometimes causes problems-check your printer specs before ordering.
Pros of in-house printing:
- Print exactly what you need when you need it
- No minimum order quantities
- Can update design anytime
Cons of in-house printing:
- Uses expensive printer toner
- Color matching is inconsistent
- Time-consuming if printing many sheets
- Quality isn't as good as professional printing
Bottom line: if you mail 5-10 letters a month, buying pre-printed letterheads makes more sense than printing each one. If you rarely use physical letterhead, digital might work fine.
Design Tips (Keep It Simple)
You don't need to be a designer to have good-looking letterheads. Follow these rules:
Rule 1: Leave Plenty of White Space
The letterhead isn't the star-your actual letter content is. Keep header and footer minimal so there's room for the message.
Rule 2: Use Your Existing Brand Colors
Don't invent new colors just for letterhead. Use whatever's already on your website and business cards. Consistency matters more than creativity.
Rule 3: Make Contact Info Readable
Footer text should be at least 8-10pt font size. If people need reading glasses to see your phone number, it's too small.
Rule 4: Test Print Before Ordering 1,000 Sheets
Order 100 first. Use them for a month. Make sure you're happy before committing to large quantities.
How Long Does Printing Take?
Standard turnaround: 3-5 business days after you approve the design proof.
The process:
- Day 1: Submit your design
- Day 2: Receive digital proof to approve
- Day 3-7: Printing and production
- Day 8-10: Delivery (if shipping)
Rush options (1-2 days) usually cost 25-40% extra. Only worth it if you actually have a deadline.
Common Questions About Letterheads
Bottom Line: Keep It Simple
Letterheads aren't complicated. Here's what matters:
- Use 24lb paper unless you have a specific reason not to
- Stick with 8.5x11 size because it's standard
- Order 250-500 sheets to start
- Keep the design clean and don't clutter it
- Budget $150-250 for a decent quantity
Don't overthink this. Letterheads are one small piece of your business. Get something professional-looking, use them consistently, and move on to more important things.
The goal isn't to win design awards-it's to look credible and established. Mission accomplished with basic, clean, professional letterheads on decent paper.